Enhancing Workflow Efficiency with Customized Syringe Packaging

The Challenge

Managing a high-volume syringe filling operation presented two key challenges for the pharmacy:

1. Workflow Inefficiencies: Their existing packaging format was not optimized for automated filling lines, causing unnecessary delays and requiring frequent material handling.
2. Particle Control Protocols: The pharmacy’s stringent protocols necessitated a multi-layered packaging system to maintain sterility during transfer from warehouse storage through the material pass-through and into the filling areas.

The pharmacy needed a packaging solution that aligned with both their workflow demands and their particle control requirements.

The Collaboration

MPS Pharma partnered with the pharmacy to assess their automated filling line requirements and evaluate the environmental challenges associated with particle control. By collaborating closely with the client, we co-developed a solution tailored to their unique needs.

The Solution

MPS Pharma designed, procured, packaged, sterilized, and validated a large-format syringe package with features customized for the pharmacy’s high-volume operation.

Key features of the solution:

• Triple-Layered Pouches: Designed to facilitate stepwise removal during transitions from warehouse storage to filling areas, ensuring compliance with particle control protocols.
• Large Pack Format: Optimized for the automated syringe filling line, reducing material handling time and increasing workflow efficiency.
• Validated Sterility: Fully validated to meet the pharmacy’s stringent standards for aseptic environments.

This packaging solution not only aligned with the pharmacy’s operational requirements but also enhanced their overall efficiency.

Implementation Process

The large-format syringe package was rigorously tested in collaboration with the pharmacy to ensure seamless integration into their automated systems. MPS provided comprehensive validation documentation and ongoing support to ensure smooth implementation.

The Results

• Increased Workflow Efficiency: Streamlined the syringe filling process, reducing material handling time.
• Enhanced Particle Control: Triple-layered pouches met the pharmacy’s strict protocols, ensuring compliance in controlled environments.
• Seamless Integration: The large-format packaging fit perfectly with the pharmacy’s automated filling line, reducing downtime and improving overall throughput.

Looking to optimize your workflows? Partner with MPS Pharma for innovative solutions tailored to your pharmacy’s needs. Discover our Collaborative Innovations today.